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RZR PRO R Extended Fuel Tank Safety Information

RZR Fuel Tank

Important Safety Information - Read Before Installing Or using Product

Safety Symbols and Signal Words


The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

DANGER

DANGER indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, COULD result in minor to moderate injury.

NOTICE

NOTICE provides key information by clarifying instructions.

IMPORTANT

IIMPORTANT provides key reminders during disassembly, assembly, and inspection of components.

Icon Description
Prohibition Safety Sign

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

Mandatory Action Sign

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.




Notice

The Polaris RZR Pro R extended range fuel tank is a gas tank. It is not a fuel cell. A fuel cell is specially designed and built for racing use. Fuel cells are more impact resistant than a fuel tank and offer other features that make it safer in the event of a crash including higher burst strength. Fuel cells typically require custom fabricated mounting often in a location other than where the stock tank is positioned.

Regulations for vehicle emissions vary by state and region. It is the responsibility of the purchaser to understand the applicable regulations and the potential impact of the regulations on the operation of the vehicle and the vehicle emissions system warranty.

For any assistance needed, please email tech@weistec.com or phone 1 (877) 934-7832.

WARNING

It's recommended to have a qualified professional install this fuel tank. Failure to install this product in accordance with instructions could result in serious injury or death.

Misuse and/or improper installation can cause serious damage or injury.

Our fuel tanks are thoroughly inspected prior to shipping. However, there is potential for the tank to be damaged during shipping and handling. Because of this, we recommend having a qualified professional thoroughly inspect the fuel tank prior to installation to assure that no shipping damage has occurred. In the event of damage, do not install the product.

Always inspect the fuel system for leaks prior to starting or operating the vehicle. Pay particular attention to the fuel tank itself, the fuel filler neck, the outlet of fuel pump and the fuel tank vent line. If leaking fuel were to be exposed to an ignition source, a fire hazard could result. Carefully clean any fuel that has leaked and remedy any leaks before starting or operating the vehicle.

This fuel tank could be damaged by improper installation, negligence, abuse, misuse, accident, modification, tampering, alteration, faulty installation and/or acts of God. This damage could result in a hazardous situation.

Operating, servicing, and maintaining a passenger vehicle or off-road vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle in a well-ventilated area, and wear gloves or wash your hands frequently when servicing your vehicle. For more information go to www.P65Warnings.ca.gov/passenger-vehicle.

WARNING

Gasoline and gasoline vapor is highly flammable and explosive. Refuel outdoors or in a well ventilated area free of any source of flame or sparks, including pilot lights from water heaters, furnaces, or clothes dryers. To avoid fires and explosions, follow these precautions when refueling.

  • Do not smoke.
  • Wipe up any spilled fuel.

Gasoline is poisonous. To avoid injury or death, avoid contact with gasoline and follow these precautions:

  • Never attempt to siphon gasoline by mouth
  • If gasoline is ingested, contacts eyes, or gasoline vapor is inhaled, immediately seek medical attention.
  • If gasoline contacts skin, wash with soap and water.
  • If gasoline contacts clothes, change them.

Gasoline can expand while inside the tank To avoid fires and explosions, do not overfill the tank. Allow room for gasoline to expand inside the tank by leaving the tank neck empty.

  • Use only 91 octane (or higher) unleaded fuel (minimum pump octane number of 91 R+M/2)
  • Do not use any fuel less than 91 octane.
  • Do not fuel containing more than 10% ethanol (including E85).

NOTICE
Damage to the fuel pump will occur if the vehicle is operated with an empty fuel tank. Do not allow the vehicle to run out of fuel. Always refuel when the level is low.
NOTICE
Operating with obstructed fuel systems will result in serious engine damage. Perform maintenance as recommended.
NOTICE
Prolonged exposure to petroleum based products may damage paint. Always protect painted surfaces when handling fuel.

FAQs

  1. Q: Will the fuel gauge on Polaris RZR Pro R be accurate after installing the extended range fuel tank?

    A: Yes, but there will be roughly twice as much fuel in tank at a given fuel level being displayed in comparison to the OEM tank.

  2. Q: Will the low fuel level light blink when fuel level reaches 1/8 tank?

    A: Yes, but refer to item 1 above. Blinking indicates 2 gallons of fuel left on OEM tank, so about 4 gallons with the extended range tank.

  3. Q: What is the capacity of the Extended Range Fuel Tank?

    A. The Extended Range Fuel Tank's capacity is 24 gallons, or 24.5 gallons when the fill neck is elevated.

  4. Q: What types of fuels may be safely used?

    Use only 91 octane (or higher) unleaded fuel (minimum pump octane number of 91 R+M/2). Do not use any fuel less than 91 octane. Do not use fuel containing more than 10% ethanol (including E85).

  5. Q: Is there an installation video for the extended fuel range tank?

    A. Yes, this video can be found at here https://www.youtube.com/watch?v=-xNaCQ1bbaY

  6. Q: What is the warranty for the Extended Range Fuel Tank?

    A. The Extended Range Fuel Tank is covered by the Weistec Limited Warranty. For more information please visit https://www.weistec.com/warranty.